gThe Mini-3 Keyboard

The Mini-3 Keyboard


Find A Keyboard

The first step in building a analog synth is the keyboard itself. The best option is to buy a broken keyboard from a music or thrift store and convert it. I have done this three times so far the most expensive costing about $7. The Casios seem to be the easiest to convert because the PC-board for the "diode matrix" is mounted directly to the back of the keyboard.

Remove The Keyboard

Remove the screws from the case and the cut, carve, pry, unscrew, and pull the existing electronics from the case. Be careful not to break or damage the PC-boards on the keyboard itself. Cut the keyboard away from the plastic case. Be careful to leave enough plastic on the sides of the keyboard to mount it to another case.

Cut on the dotted line


Remove the PC-boards

Remove the screws holding the PC-board(s) to the back of the keyboard. Then remove the PC-board. Save the screws and mounting hardware we will put the boards back on.

Remove The Diodes

The keyboard is really a bunch of switches connected by a diode matrix. We need a resistor chain so the diodes must be removed from the board and the solder pads cleaned.

Install The Resistor Chain

The chain is made with 100 ohm 1% resistors, one for each key minus one. So if you have 32 keys you need 31 resistors. It does not matter how many keys you have (up to 61 anyway) the keyboard circuit can be scaled. I was lucky enough to find 100 ohm 1% resistors in a five pack it was simple to hot glue the resistor pack directly to the PC-board and then route the resistors to the pads.If you are not as lucky as I was you can do the same thing with discrete resistors. What we want to do is turn something that looks like this.
Into something that looks like this.

Reassemble the keyboard

After all of the resistors are in place bridge the solder pads on the edge of the board to make a common point for all the switch pads to connect. Solder the connection wires to the ends of the chain and the common point before you screw it back to the keyboard.

Testing the keyboard

Attach a digital ohm meter to the common point and one end of the chain. Press a key and measure the resistance. It should be 100 ohms X the number of resistors between the pressed key and the end of the chain. IE.. The lowest key should be 0 and the highest key 3100 ohms (on a 32 key keyboard).